Additional Solutions From Servoflo’s Mass Flow Sensors

Posted by David Ezekiel on Feb 6, 2020 9:28:14 AM

Companies across a range of different industries use mass flow sensing technologies to meet specific application requirements in a variety of applications. Here, the team at Servoflo provides a few examples of the advantages of mass flow sensors in machines and mechanisms being designed today.

Solutions for Servoflo’s FS6122 Bi-Directional Medical Respiratory Sensor

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In the medical industry, mass flow sensors play a key role in the functionality of respiratory monitoring equipment, such as CPAP or anesthesia delivery systems and other types of medical equipment. For example, the Servoflo FS6122 Bi-Directional Medical Respiratory Sensor has been especially designed for suitability in medical applications. It is an energy-saving, fast-responding sensor that can measure mass flow rate in the range of -250 to 250 SLPM (standard litres per minute). This bi-directional sensor also has a unique additional feature of an optional humidity sensor, giving users even more environmental measurement capability.

Some typical flow sensor applications in the medical industry include:

· Air mattresses and cushions

· Anesthesia equipment

· Asthma detection products

· Biological chamber air circulation devices

· Drug delivery solutions

· Endoscopes

· Gamma knives

· Infusion pumps

· Oxygen concentrators and conservers

· Other oxygen therapy tools

· Respirator and breath detection machines (especially for cases of sleep apnea)

· Smart oxygen homecare cylinders

· Spirometers

· Veterinary machines and tools

Solutions for Servoflo’s FS5001B MEMS Mass Flow Sensor

Other mass flow sensors from Servoflo have exceptional operational capabilities for industrial and electrical applications, among many others. For instance, the FS5001B MEMS Mass Flow Sensor has the following key attributes:

· An effective operational range anywhere from 0 to 200 SCCM (standard cubic centimeters per minutes) up to 0-1000 SCCM

· An exceptionally quick response time of 10 milliseconds

· A pressure rating that can go up to 5 bar (72 psi)

· A small form factor of 48.5 x 48.5 x 18.5 mm

· Accurate readings within a range of ±2.0%, in addition to a ±0.5% range for full scale readings

· Outputs that include linear analog from 0.5 to 4.5 volts, digital RS232, or I2C

Additional Applications of Mass Flow Sensors

Mass flow sensors are highly versatile. For instance, most car engines use mass air flow sensors to inject the correct mix of fuel and air into the engine’s combustion chambers. Mass flow sensors also allow welders that use oxy-fuel equipment to work safely.

The following list includes several examples of common use cases for mass flow sensors:

· Medical: specifically the FS6122 Bi-Directional Medical Respiratory Sensor

· Electronics

· HVAC Engineering: particularly for variable air volume (or VAV) systems, cleanroom management, and refrigerant monitoring

· Industrial: for use in process gas monitors, gas mixing solutions, and welding gas controls, among many other applications

· Food and Beverage: for oven flow monitors, food freshening solutions, and even food packaging

Servoflo’s High Quality Mass Flow Sensors

Mass flow sensors are critical for organizations that run the gamut of commercial and industrial sectors. High quality mass flow sensors lead to better products, durable applications, and benefits for all.

At Servoflo, our expertly trained and dedicated professionals are committed to providing only the best mass flow sensor solutions for our customers. To learn more about our sensor products, request a free quote today.

Topics: Mass Flow Sensors, Sensor Solution

Why Use Ceramic Pressure Sensors

Posted by Seta Davidian on Jun 12, 2018 1:31:07 PM

Industry professionals employ pressure sensors in a variety of applications, ranging from aerospace to oil and gas to utilities. In many cases, they are subjected to harsh operating and environmental conditions, such as high pressures, corrosive compounds, and temperature extremes. For use in these circumstances, ceramic pressure sensors are a suitable option.

Pressure sensors are often employed to handle extreme conditions such as high pressures, corrosive atmospheres, and high temperature processes. Ceramic pressure sensors are an ideal alternative to conventional oil-filled pressure sensors under such circumstances.

Because of their unique construction and ceramic’s chemically inert nature, ceramic pressure sensors can withstand harsh atmospheric conditions without sacrificing performance. Robust, reliable, and washable, they are a durable and cost-effective solution to a variety of demanding applications.

The following blog post provides an overview of ceramic pressure sensors, outlining the benefits, types available, and applications.

Benefits of Ceramic Pressure Sensors

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Ceramic pressure sensors offer several benefits, including:

  • Greater strength and durability. Compared to their stainless steel counterparts, sensing diaphragms made of ceramic are 10x stronger. This quality results in greater durability and longevity. Ceramic’s superior resistance to abrasion further enhances these characteristics.
  • Lower cost. Ceramic diaphragms are less expensive to manufacture than stainless steel ones. This quality, coupled with longer service life, can result in significantly lower equipment costs.
  • Better corrosion and chemical resistance. Ceramic is chemically inert and corrosion resistant, making it highly compatible with most process materials.
  • Smaller environmental risk. Ceramic sensors do not contain oil, reducing their risk of negatively impacting the surrounding environment due to fluid leaks.
  • Higher temperature and pressure operating capacities. Ceramic is capable of withstanding greater pressures and temperatures than stainless steel. It also displays a broader range of sensitivity, with the ability to simultaneously measure low pressure while withstanding high overpressure.

The above qualities, among others, make ceramic pressure sensors well-suited for applications with harsh environments. Even when exposed to high pressures, extreme temperatures, corrosive compounds, or high levels of shock and vibration, they provide consistent and reliable performance.

Ceramic pressure sensors have many advantages over traditional stainless steel counterparts. Perhaps most importantly, they are significantly stronger than oil-filled diaphragms. Similarly, they can withstand high operating temperatures and pressures without losing sensitivity at low pressure values. They tolerate relatively high over pressures as well.

Since ceramic sensors do not rely on oil, the diaphragm can be thicker, and it does not carry the risk of a leak that could compromise an entire batch of sensors. Because they are sturdier, ceramic pressure sensors will not deviate from their calibrated setting even after multiple operating cycles, thus minimizing the risk of sensor drift. All these features make ceramic pressure sensors ideal for a large number of industrial applications, particularly if accuracy, dynamic range, and corrosion resistance are critical requirements.

Types of Ceramic Pressure Sensors

Ceramic pressure sensors are available in a wide range of designs, each suited for use in particular applications. Some of the most common ceramic pressure sensor variations include:

Flush Mount vs. Monolithic Sensors

The key difference between flush mount and monolithic ceramic pressure sensors lies in the surface design. While flush mount sensors provide a flat surface for exposure to the pressure media, monolithic sensors feature an indentation in the exposed side of the sensors. As flush mount sensors maintain a fixed reference, they are generally used for applications that require absolute or sealed gauge sensing.

Piezoresistive vs. Capacitive Sensors

Ceramic pressure sensors employ either piezoresistive or capacitive means to measure pressure. Piezoresistive sensors measure the changes in electrical current in direct correlation to changes in pressure on the diaphragm. Capacitive sensors measure pressure displacement by analyzing the difference in electrical frequency between two sensors. The latter type is preferable for applications that require measurement of low-pressure values under high overpressure conditions.

Amplified vs. Unamplified Sensors

Pressure sensors come with several amplification options—including ratiometric, non-radiometric, current loop, and I2C—each of which can be calibrated as needed. For users who wish to perform their own amplification and calibration, unamplified ceramic sensors are also available.

Ratiometric vs. Non-Ratiometric Sensors

Ratiometric sensors take into account the power supply when converting sensor output, allowing for more accurate measurement without the interference of power supply variation. Non-ratiometric sensors are used when the measurements are against an absolute reference and not affected by fluctuation of the power source.

When to Use Ceramic Pressure Sensors

me501-flush-mountCeramic pressure sensors are suited to a wide variety of industries. In the automotive industry, for example, they are often used to measure oil levels. Within the transportation industry, they are used to maintain hydraulic systems (which benefit from greater water resistance) and control emissions (where greater resistance to heat and corrosion may be necessary). They are also used to measure the flow rate of the working fluid in water reservoirs, waste water treatment plants, and other chemical processing plants.

Due to their superior resistance to corrosion, high pressures, and extreme temperatures, ceramic pressure sensors find use in a variety of industrial applications with harsh environmental and operating conditions. Typical industries that employ these devices include:

  • Automotive instrumentation
  • Chemical
  • Food and beverage 
  • Heavy manufacturing
  • HVAC
  • Oil and gas
  • Water and wastewater treatment  

The high strength of ceramic sensors makes them ideally suited for applications that feature a large number of pressure cycles. Because of ceramic’s chemically non-reactive nature, they can be used in HVAC systems to measure refrigerant levels and for flow measurement in the oil and gas industry. They are also inert enough for used in food and beverage industry to monitor ingredient flow.

High-Quality Ceramic Pressure Sensors From Servoflo

For decades, Servoflo has served industry with quality pressure sensor support, optimization, and system design services. With customers from every major industry, ranging from aerospace to waste management, we have the knowledge and experience to provide ceramic pressure sensors that suit any requirement.

For the last 30 years, Servoflo has offered technical support, product optimization, and system design services to users of pressure sensors in every major industry. Trusted by companies of every size, our pressure sensors can handle difficult applications with accuracy and efficiency.

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In particular, our ceramic sensors offer unmatched quality and reliability in industries ranging from aerospace to waste management. Regardless of your demands, Servoflo can help you meet any requirement.

If you’d like to learn more about Servoflo’s ceramic pressure sensors or discover how they can improve your business, download our “Ceramic Pressure Sensors 101: Why, When, and Where to Use Them” eBook today.

Topics: Ceramic Pressure Sensors, Sensor Solution

Reduce Your Overall Bill of Materials with a Sensor Solution Tailored for Your Application

Posted by Seta Davidian on Jun 1, 2017 3:03:17 PM

A bill of materials, though intended to estimate project costs for production volumes, can actually distract from one of the most expensive aspects of a project — the labor required to inspect, install, and test different components. By focusing on the price tag of individual components themselves, manufacturers often overlook the additional costs of board space, sourcing from multiple distributors, calibration labor, stocking locations, and multiple purchase orders.

Alternatively, sourcing one complete sensor solution from one provider can alleviate all of these pain points while incurring lower service costs down the road. In particular, customers without explicit sensor design/calibration expertise can greatly benefit from an all-in-one solution, as it allows them to reduce both labor and overall bill of materials costs.

gauge.jpgPartnering with the factories we represent,  Servoflo supports customers anywhere along the price/performance continuum from the most basic components to modified output sensors to completely customizable turnkey sensor solutions across a wide range of industries. Depending on the factory/partner, it could be possible to add a display unit, Wi-Fi, or Bluetooth capabilities.  Or,  adding a flex to a sensor, creating packaging enclosures and custom flow paths, or integrating multiple parameters into a single sensor.  It is worth the time and effort to ask:  Who can best provide the required features:  factory or customer?

Throughout our nearly 30 years of experience providing efficient, reliable sensor related services, we’ve handled a diverse range of projects. Below are some examples of our past work and tailored solutions.

  • flex.jpgCreating a pressure gauge with display and enclosure
  • Integrating a pressure sensor and electronics in a hybrid circuit design for better protection in high-temperature and high-humidity environments
  • Eliminating installation assembly and testing by adding a flex cable to a standard board level sensor
  • Customizing sensor calibration and output to meet exact customer specifications
  • Designing a custom flow path in a mass flow sensor for medical equipment
  • Designing custom electronics to create pressure switches, mass flow switches, and other environmental sensors

As with all of our application specific work, these solutions helped customers simplify their bill of materials and reduce downstream maintenance costs for maximum lifetime cost efficiency.

Optimize Your Sensor Solution with Servoflo

Servoflo is proud to be a one-stop shop for reliable, industry-leading solutions tailored to your unique system requirements. By dealing with one vendor, one point of contact, and one invoice, you can greatly simplify your bill of materials and reduce overall costs.

To discuss a custom sensor solution based on your specific needs, contact Servoflo today.

 

Topics: Pressure Sensors, Sensor Solution